Innovative Design of Portable Electrically Insulated Pole Caliper and Safety Tool Carrying System

Abstract

The Innovative Design of Portable Electrically Insulated Pole Caliper and Safety Tool Carrying System is developed to improve safety, accuracy, and convenience during electrical line inspection and maintenance work. In electrical distribution systems, linemen frequently measure pole dimensions and carry safety tools while working at heights, which increase the risk of electric shock, tool dropping, and human error.

This project focuses on designing a portable, lightweight, and electrically insulated pole caliper that allows safe and accurate measurement of electric poles without direct contact. The caliper is made using high-strength insulating materials to ensure protection against electrical hazards. Along with this, a safety tool carrying system is designed to securely hold essential tools, reducing manual handling and improving worker efficiency.

The proposed system enhances operator safety, work efficiency, and reliability while minimizing accidents during live-line or near-live-line operations. This innovative solution is suitable for use in power distribution maintenance, electrical inspection, and field operations, contributing to safer and smarter electrical infrastructure management.

Country : India

1 A.M.Shelake2 S.S.Jamage3 S.A.Patil4 M.R.Mujawar5 P.V.Chougule

  1. Electrical Engineering, DKTE's Yashwantrao Chavan Polytechnic, Ichalkaranji, Maharashtra, India
  2. Electrical Engineering, DKTE's Yashwantrao Chavan Polytechnic, Ichalkaranji, Maharashtra, India
  3. Electrical Engineering, DKTE's Yashwantrao Chavan Polytechnic, Ichalkaranji, Maharashtra, India
  4. Electrical Engineering, DKTE's Yashwantrao Chavan Polytechnic, Ichalkaranji, Maharashtra, India
  5. Electrical Engineering, DKTE's Yashwantrao Chavan Polytechnic, Ichalkaranji, Maharashtra, India

IRJIET, Volume 10, Issue 2, February 2026 pp. 56-61

doi.org/10.47001/IRJIET/2026.102008

References

  1. ASTM F711 – Standard Specification for Fiberglass-Reinforced Plastic (FRP) Rod and Tube Used in Live-Line Tools.
  2. OSHA Standard 1926.957 – Live-Line Tools and Electrical Safety Requirements.
  3. Chance Hubbell Catalog – Live-Line Tools and Hot Stick Design Guidelines, 2023.
  4. IEEE Transactions on Power Delivery – Safety Practices in Live-Line Maintenance, ‖ Vol. 38, No. 2, 2022.
  5. MDPI Sensors Journal – Portable Diameter Measurement Devices for Field Applications, ‖ 2021.
  6. IS: 2071 (Part 1) – High Voltage Testing Techniques, Bureau of Indian Standards.
  7. IEC 60855 – Insulating Foam-Filled Tubes and Rods for Electrical Use.