Three Dimensional CFD of Supercritical CO2 Flow Characterization in a Centrifugal Compressor

Abstract

Research and development on the supercritical Brayton power cycle has been powered by its higher thermal efficiency, component compactness, lower corrosiveness, and emission. Modeling of the supercritical fluid flow in a centrifugal compressor passage involves difficulties such as complicated domain, high turbulent intensity, viscus, and unsteady operation in a rotating frame of reference. Furthermore, the variation of supercritical thermophysical requires a robust model to account for real gas behavior. In this work, CFD of three-dimensional Reynolds Averaged Navier-Stokes (RANS) equations are solved to reproduce the flow structure, pressure, and temperature evolution in the centrifugal passages. The Menter turbulence model is used to address the RANS closure problem. The fluid properties are modelled by coupling the CFD solver with the REFPROP database. The Sandia impeller is used in this work to validate the CFD results. Twelve cases of different operating conditions are considered in this work to study the performance of supercritical CO2 centrifugal compressor. The validation results conclude that there is good agreement with the experimental data. The CFD results reveal that the flow velocity varies from 17.9 to 138 m/s as the impeller speed changes from 10000 to 64900 rpm. The flow velocity accelerates faster on the suction side than on the pressure side of both splitter and main blade. Vortical flow is seen behind the trailing edge of vaned diffuser blades due to relatively thick blade at the trailing edge. The tip clearance and secondary flow disturbs the flow at span 90% and intensify the turbulence in the flow. The results also reveal the nonlinear variation of the real fluid thermophysical properties. This behavior imposes considerable challenges to CFD analysis of the centrifugal compressor where the SCO2 density approaches 60% of the water density while fluid being compressed to a pressure ratio up to 1.5.

Country : Iraq

1 Firas Khaleel Hussein Alok2 Dr. Younis M. Najim

  1. University of Mosul, Mosul, Iraq
  2. University of Mosul, Mosul, Iraq

IRJIET, Volume 6, Issue 3, March 2022 pp. 13-23

doi.org/10.47001/IRJIET/2022.603003

References

  1. K. Brun, P. Friedman, and R. Dennis, Fundamentals and applications of supercritical carbon dioxide (sCO2) based power cycles, 1st Editio. Woodhead publishing, 2017.
  2. B. D. Iverson, T. M. Conboy, J. J. Pasch, and A. M. Kruizenga, “Supercritical CO2 Brayton cycles for solar-thermal energy,” Appl. Energy, vol. 111, pp. 957–970, 2013, doi: 10.1016/j.apenergy.2013.06.020.
  3. C. S. Turchi, Z. Ma, T. W. Neises, and M. J. Wagner, “Thermodynamic study of advanced supercritical carbon dioxide power cycles for concentrating solar power systems,” J. Sol. Energy Eng. Trans. ASME, vol. 135, no. 4, pp. 1–7, 2013, doi: 10.1115/1.4024030.
  4. V. Dostal, P. Hejzlar, and M. J. Driscoll, “High-performance supercritical carbon dioxide cycle for next-generation nuclear reactors,” Nucl. Technol., vol. 154, no. 3, pp. 265–282, 2006, doi: 10.13182/NT154-265.
  5. M. Utamura, T. Fukuda, and M. Aritomi, “Aerodynamic Characteristics of a Centrifugal Compressor Working in Supercritical Carbon Dioxide,” Energy Procedia, vol. 14, pp. 1149–1155, 2012, doi: 10.1016/j.egypro.2011.12.1068.
  6. R. Pecnik, E. Rinaldi, and P. Colonna, “Computational Fluid Dynamics of a Radial Compressor Operating With Supercritical CO2,” in Volume 5: Manufacturing Materials and Metallurgy; Marine; Microturbines and Small Turbomachinery; Supercritical CO2 Power Cycles, Jun. 2012, vol. 5, pp. 985–995, doi: 10.1115/GT2012-69640.
  7. S. a Wright, R. F. Radel, M. E. Vernon, G. E. Rochau, and P. S. Pickard, “Operation and Analysis of a Supercritical CO2 Brayton Cycle,” SANDIA Rep. SAND2010-0171, no. September, p. 101, 2010, [Online]. Available: http://prod.sandia.gov/techlib/access-control.cgi/2010/100171.pdf.
  8. H. Zhao, Q. Deng, K. Zheng, H. Zhang, and Z. Feng, “Numerical investigation on the flow characteristics of a supercritical CO2 centrifugal compressor,” Proc. ASME Turbo Expo, vol. 3B, pp. 1–10, 2014, doi: 10.1115/GT2014-26646.
  9. A. Ameli, T. Turunen-saaresti, A. Grönman, and J. Backman, “Compressor design method in the supercritical CO2 applications,” 6th Int. Symp. - Supercrit. CO2 Power Cycles, 2018.
  10. S. K. Raman and H. D. Kim, “Computational analysis of the performance characteristics of a supercritical CO2 centrifugal compressor,” Computation, vol. 6, no. 4, pp. 1–16, 2018, doi: 10.3390/computation6040054.
  11. X. Li, Y. Zhao, H. Yao, M. Zhao, and Z. Liu, “A new method for impeller inlet design of supercritical CO2 centrifugal compressors in brayton cycles,” Energies, vol. 13, no. 19, 2020, doi: 10.3390/en13195049.
  12. P. E. Smirnov and F. R. Menter, “Sensitization of the SST turbulence model to rotation and curvature by applying the Spalart-Shur correction term,” J. Turbomach., vol. 131, no. 4, pp. 1–8, 2009, doi: 10.1115/1.3070573.
  13. Z. A. AL-SUHAIBANI, “FLOW ANALYSIS AND MODELING OF CENTRIFUGAL COMPRESSOR IMPELLERS,” Michigan State University, 2005.
  14. M. V. Casey, “A computational geometry for the blades and internal flow channels of centrifugal compressors,” Proc. ASME Turbo Expo, vol. 1, pp. 1–11, 1982, doi: 10.1115/82-GT-155.
  15. A. R. Forrest, “Interactive interpolation and approximation by Bézier polynomials,” Comput. Des., vol. 22, no. 9, pp. 527–537, 1990, doi: 10.1016/0010-4485(90)90038-E.
  16. PhD Candidate: Benjamín Monge Brenes, “Design of supercritical carbon dioxide centrifugal compressors,” Vet. Parasitol., p. 169, Mar. 2014.
  17. S. S. Lee Gibson, Lee Galloway, Sung in Kim*, “Assessment of turbulence model predictions for a centrifugal compressor simulation,” J. Glob. POWER Propuls. Soc., vol. 133, no. 1, pp. 142–156, 2017, doi: 10.22261/2II890.
  18. Y. Wang, D. Shi, D. Zhang, and Y. Xie, “Investigation on unsteady flow characteristics of a SCO2 centrifugal compressor,” Appl. Sci., vol. 7, no. 4, 2017, doi: 10.3390/app7040310.