Impact Factor (2025): 6.9
DOI Prefix: 10.47001/IRJIET
This
research presents an integrated Warehouse Intelligence Framework that brings
together four AI modules - dynamic route optimization with Traveling
Salesperson and A* pathfinding algorithms; fire detection with YOLO, spread
prediction with the project frame-danger data, and shelf proximity; predictive
analytics with ARIMA/Prophet/LSTM and Gradient Boosting models for stock
anomalies and worker performance classification; and Best-Fit bin-packing with
3D space visualization - on a unified MERN + Flask platform. The overall system
demonstrated 25% less total picking distance; 91% mAP in fire detection; under
8% MAPE in stock forecasting; 92% accuracy in worker classification; and an 18%
increase in cubic-meter utilization, all in real time (20+ FPS, sub-second
rerouting, 99% uptime) using only existing CCTV infrastructure. This modular,
cost-conscious approach which breaks down silos between efficiency, safety,
prediction and space utilization allows warehouses to confidently enter the
adaptive Industry 4.0 space without retrofitting or installing proprietary
hardware.
Country : Sri Lanka
IRJIET, Volume 9, Issue 10, October 2025 pp. 174-181